Ferrier Research Institute Physical Containment (PC1) Laboratory

We provided specialist building services design for the development of a state-of-the-art modular research Physical Containment (PC1) laboratory building for Te Kāuru - Ferrier Research Institute. This innovative facility was constructed using prefabricated modules manufactured off-site, requiring meticulous engineering coordination to ensure seamless integration upon assembly. Our mechanical design addressed stringent pressure control requirements essential for the safe dispersal of potential airborne agents during microorganism research. To ensure optimal working conditions, we conducted advanced thermal comfort modelling to achieve a Predicted Mean Vote (PMV) of -0.75 to +0.75 for 90% of the year across all zones. Each fume cupboard within the laboratory was designed with a dedicated high-velocity exhaust system to maintain the highest safety standards.

Our laboratory gas design involved the complex reticulation of compressed air, vacuum systems, and specialised Nitrogen gas required for sensitive experiments. We integrated sophisticated gas detection systems to provide real-time monitoring and alert personnel in the event of any leaks. The electrical and communications framework was designed to support high-tech workstations and research equipment while facilitating collaboration in the adjacent office and breakout areas. Our fire engineering and protection strategies were specifically adapted to the modular nature of the building, ensuring full compliance without compromising the laboratory's functional layout. We worked closely with Callaghan Innovation to ensure the facility provides a robust and flexible environment for day-to-day operations. This project demonstrates our expertise in delivering high-performance, modular engineering solutions for mission-critical research environments.